What is the best, Turbo or Supercharger?

Turbo vs Supercharger
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Turbo or supercharged, that is one of the big questions out there. What is better? Which one will make my car faster? What is more reliable? These are just some of the questions people ask when they start looking into going forced induction on their cars.

It all depends on what your plan is with the car. Forced induction is the way to go if you want to make good power and the cost per Hp is very good compared to a naturally aspirated motor. At the end of the day, you are the only person that can make the decision on what way to go. I have personally done both routes and I don’t have a favorite. I will give you some facts and try and help you to make your decision.


Superchargers and Turbochargers have come a long way and both systems have been improved tremendously over the last couple of years. Both systems have there ups and downs.

What is forced induction?

A lot of people know what forced induction is, but I will just give a dumb down version for those who don’t know. Forced induction is basically fitting an air pump of some sorts on an engine and pumping air into the engine. This way the engine does not have to suck in any air like a naturally aspirated engine. Why do you want to pump air into an engine you ask? Most engines can’t suck in the full volume of the cylinder. The intake valves are just not open long enough.

You will find that some engines will be able to fill the cylinders with air to a certain point. The higher the revs go the quicker the engine has to suck in the air and the quicker the valves open and close the less air enter the engine. This is why if you look at the torque curve of the engine the torque goes up, flattens and drops down again through the rpm range.

With forced induction, the air pressurized in the intake. When the intake valve opens the cylinder gets filled with air. You sometimes still don’t achieve the 100% filling rate bat you will get very close. In these scenarios, the turbo or supercharger will only act as a compensator for air density. This means if you go inland to higher grounds the engine will perform the same as at sea level.


Why more power with boost?

So why will the engine make more power with boost(Compressed air)? It is not the fact that there is more air than the engine makes more power. Being able to burn more fuel, that is the thing that gives you more power. More power equals more fuel burnt. Now some people will ask “If you set your engine running richer(more fuel) that is also burning more fuel”. Well, you need to have the mixing ratio right to get more energy out of the flame.

The most efficient air to fuel ratio is 14.7 air parts to 1 fuel part. This ratio will give you the best fuel consumption and cleanest combustion. This is not a fuel ratio that you can run under power. It does show you that by just increasing the fuel will not increase your power from the standard.

Supercharging

Supercharger

Supercharging is one of the oldest forms of forced induction. The first roots-style supercharger was brought out between 1848 and 1849. As you can see superchargers as come a long way. Most supercharger applications only give low boost levels. Most of the time it will be boost levels below 1 bar boost (14.5psi). The problem with supercharges is that they are driven off the crank of the engine. This means they use the power that is produced by the engine to generate the boost. With this boost, it makes more power.

Superchargers

Fuel consumption

So what does this mean, it means the amount of fuel used to create the shaft power of the engine is higher. If you take a naturally aspirated engine that makes 200Hp in the flywheel and take a smaller supercharged engine that also makes 200Hp on the flywheel the supercharged engine will use more fuel. The reason for that is the supercharged engine actually makes more than 200Hp but the rest of the power is consumed by the supercharger.

How much power can a supercharger consume?

To give you an idea of how much power a supercharger can consume on a very high-performance engine look at the top fuel dragster. A stock Dodge Hemi V8 cannot produce enough power to drive the supercharger for the dragster. You can make higher power levels with a supercharger but will give fuel economy up to do so.

Engine internals

On the upside, you will get boost from almost idle to redline. The boost will start low and climb as the revs go up, giving you a smooth power gain that is not so violent on the components. Going over certain boost levels you will still need to look at upgrading rods and piston and fitting some kind of boost cooling.

Boost cooling is needed a compressing air heats up the air and no engine like hot air. The hotter the air the more engines will be prone to knock.

The amount of boost that a stock engine can take differs from engine model to engine model.

Supercharger types

These days you get a lot of different makes and types of supercharges. In the end it comes down to the same thing they all use engine power to create boost. The amount of power they consume may vary but consuming power is consuming power.

Turbo Chargers

Turbo

Turbochargers have also been around a long time but have only taken off a few years ago on a petrol passenger car. Turbos have been around since 1915.

What is nice about a turbocharger is it does not use engine power to drive it. A turbo is driven off the energy that leaves the engine via the exhaust gas. This is energy normally wasted.

Where the issue comes in with turbos is the size of the turbo. At low revs the volume of gas (energy) leaving the engine is low. This means you need a small turbo to get a usable power and torque curve for the engine. This is the reason why most OEM turbos are small in production cars.

With OEM turbos even with aftermarket software on cars, you will see the max torque is low in the RPM range and rapidly drops off to redline. If you look at the boost curve you will also see a drop in the boost from max torque to redline. This is because the turbo’s efficiency drops off. The turbo just can’t cope with the high volume of gas and starts to choke the engine.

On OEM cars this isn’t an issue because how much time do you really spend full throttle at high revs?

Turbo

So what will happen if you do fit a big turbo?

Fitting a big turbo will give you the ability to run higher boost making more top-end power but at a cost, the position at which the turbo will start to generate usable boost will be higher up in the RPM range. This is known as turbo lag.

You can fit a bigger turbo but fitting the biggest you can find is not the right way. What you need to look at is what amount of power you want to make and then choose a turbo accordingly. You may need to lower the max power if you find the spool starting point is too high for your application.

Maximum power isn’t always the way to go, getting a usable torque curve is a lot better. There is a saying “Horsepower sells cars but Torque wins races”. If you can get a turbo setup that gives you good torque and gives you great horsepower, well that is the way to go.

Fuel consumption

The fuel consumption on turbo cars is usually very good. The power the engine makes is what goes to the gearbox. The fuel consumption on a turbo car is more related to how far the gas pedal gets pushed down. Like I said earlier power equals the amount of fuel you can burn at a given time.

You can have an engine that may be lighter on gas off boost that the same engine without a turbo. Just because the turbo is already feeding the engine with air although it is not on boost yet. With the air being fed to the engine it helps to get the burnt gas out of the cylinder giving you a cleaner mixture for combustion. On naturally aspirated cars you do get a bit of exhaust gas recalculation. This means there is exhaust gas that stays behind and gets mixed into the new combustion mix. This lowers the engine power by a bit.


Turbo & Supercharge engine

This has always been my favorite combination. Running a supercharger with a big turbo on a small engine. This was you don’t need a small turbo. The supercharger delivers the low-end boost and increases the exhaust gas (energy) to drive the turbo. This way the big turbo will spool up earlier. You don’t have turbo lag because the supercharger is there.

This setup gives you the best of both worlds. It is a bit more difficult to set up and build a setup like this but once it is running it is great. A true petrolhead will enjoy and appreciate a setup like this. I have done a setup like this and you can read about it here!


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